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Covestro 2808 medical PC raw material, fitness equipment, home appliance parts, automotive electronic and electrical parts

Covestro 2808 medical PC raw material, fitness equipment, home appliance parts, automotive electronic and electrical parts

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Makrolon® 2808

Polycarbonate; MVR (300 °C/1.2 kg) 9.0 cm³/10 min; medium viscosity; biocompatible according to many ISO 10993-1 test requirements; available as transparent natural color (code 000000) only

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Product Types

  • Polycarbonate

Material

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General Characterization

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Technical Properties & Datasheets

Applications

Typical Values

Rheological properties

Property Test Condition Value Unit Standard
Melt Volume-flow Rate (MVR) 300 °C/ 1.2 kg 9 cm³/10min ISO 1133-1
Melt Mass-flow Rate (MFR) 300 °C/ 1.2 kg 10 g/10 min ISO 1133
Molding Shrinkage, parallel 60x60x2 mm/ 500 bar 0.7 % ISO 294-4
Molding Shrinkage, normal 60x60x2 mm/ 500 bar 0.75 % ISO 294-4
Molding Shrinkage, parallel / normal Value range based on general practical experience 0.6 - 0.8 % b.o. ISO 2577

Mechanical properties (23 °C/50 % r. h.)

Property Test Condition Value Unit Standard
Tensile modulus 1 mm/min 2,350 MPa ISO 527-1,-2
Yield Stress 50 mm/min 65 MPa ISO 527-1,-2
Yield Strain 50 mm/min 6.1 % ISO 527-1,-2
Nominal Strain at Break 50 mm/min > 50 % ISO 527-1,-2
Strain at Break 50 mm/min 135 % b.o. ISO 527-1,-2
Stress at Break 50 mm/min 75 MPa ISO 527-1,-2
Flexural Modulus 2 mm/min 2,350 MPa ISO 178
Flexural Strength 2 mm/min 96 MPa ISO 178
Flexural Strain at Flexural Strength 2 mm/min 7 % ISO 178
Flexural Stress at 3.5 % Flexural Strain 2 mm/min 72 MPa ISO 178
Izod Notched Impact Strength -30 °C/ 3 mm 15 kJ/m²
Izod Notched Impact Strength 23 °C/ 3 mm 70 kJ/m²
Izod Notched Impact Strength 23 °C/ 3 mm 70 kJ/m² ISO 21305/based on ISO 180/A
Izod Notched Impact Strength -30 °C/ 3 mm 15 kJ/m² ISO 21305/based on ISO 180/A
Charpy Notched Impact Strength -30 °C/ 3 mm 18 kJ/m²
Charpy Notched Impact Strength 23 °C/ 3 mm 75 kJ/m²
Charpy Notched Impact Strength 23 °C/ 3 mm 75 kJ/m² ISO 21305/based on ISO 179/1eA
Puncture Impact Properties - Maximum Force -30 °C 6,300 N ISO 6603-2
Puncture Impact Properties - Maximum Force 23 °C 5,400 N ISO 6603-2
Puncture Energy -30 °C 65 J ISO 6603-2
Puncture Energy 23 °C 60 J ISO 6603-2
Ball Indentation Hardness 113 N/mm² ISO 2039-1
Tensile Creep Modulus 1000 h 1,900 MPa ISO 899-1
Tensile Creep Modulus 1 h 2,200 MPa ISO 899-1

Thermal properties

Property Test Condition Value Unit Standard
Temperature of Deflection under Load 0.45 MPa 140 °C ISO 75-1,-2
Temperature of Deflection under Load 1.80 MPa 128 °C ISO 75-1,-2
Vicat Softening Temperature 50 N; 50 °C/h 147 °C ISO 306
Vicat Softening Temperature 50 N; 120 °C/h 148 °C ISO 306
Glass Transition Temperature 10 °C/min 148 °C ISO 11357-1,-2
Coefficient of Linear Thermal Expansion, parallel 23 to 55 °C 0.65 10⁻⁴/K ISO 11359-1,-2
Coefficient of Linear Thermal Expansion, normal 23 to 55 °C 0.65 10⁻⁴/K ISO 11359-1,-2
Oxygen Index Method A 28 % ISO 4589-2
Thermal Conductivity, through-plane 23 °C; 50 % r. h. 0.2 W/(m·K) ISO 8302
Resistance to Heat (Ball Pressure Test) 140 °C IEC 60695-10-2
Glow Wire Test (GWIT) 3.0 mm 900 °C IEC 60695-2-13
Glow Wire Test (GWIT) 1.5 mm 875 °C IEC 60695-2-13
Glow Wire Test (GWIT) 0.75 mm 875 °C IEC 60695-2-13
Flash-Ignition Temperature 480 °C ASTM D1929
Self-Ignition Temperature 550 °C ASTM D1929

Electrical properties (23 °C/50 % r. h.)

Property Test Condition Value Unit Standard
Relative Permittivity 1 MHz 3 IEC 60250
Relative Permittivity 100 Hz 3.1 IEC 60250
Dielectric Dissipation Factor 1 MHz 95 10⁻⁴ IEC 60250
Volume Resistivity 1.00E+14 Ω·m IEC 60093
Volume Resistivity 1.00E+14 Ω·m IEC 62631-3-1
Surface Resistivity 1.00E+16 IEC 60093
Surface Resistivity 1.00E+16 IEC 62631-3-2
Electric Strength 1 mm 34 kV/mm IEC 60243-1
Comparative Tracking Index (CTI) Solution A 250 IEC 60112

Other properties (23 °C)

Property Test Condition Value Unit Standard
Water Absorption (Saturation Value) Water at 23 °C 0.3 % ISO 62
Water Absorption (Equilibrium Value) 23 °C; 50 % r. h. 0.12 % ISO 62
Density 1,200 kg/m³ ISO 1183-1
Bulk Density Pellets 660 g/cm³ ISO 60

Material specific properties

Property Test Condition Value Unit Standard
Luminous Transmittance (Clear Transparent Materials) 4 mm 87 % ISO 13468-2
Luminous Transmittance (Clear Transparent Materials) 3 mm 88 % ISO 13468-2
Luminous Transmittance (Clear Transparent Materials) 2 mm 89 % ISO 13468-2
Luminous Transmittance (Clear Transparent Materials) 1 mm 89 % ISO 13468-2
Haze for Transparent Materials 3 mm < 0.8 % ISO 14782
Refractive Index Procedure A 1.586 ISO 489

Processing conditions for test specimens

Property Test Condition Value Unit Standard
Injection Molding - Melt Temperature 300 °C ISO 294
Injection Molding - Mold Temperature 80 °C ISO 294
Injection Molding - Injection Velocity 200 mm/s ISO 294

Recommended processing and drying conditions

Property Test Condition Value Unit Standard
Standard Melt Temperature 300 °C
Barrel Temperatures Nozzle 290 - 300 °C
Barrel Temperatures Front 280 - 290 °C
Barrel Temperatures Middle 270 - 280 °C
Barrel Temperatures Rear 250 - 260 °C
Mold Temperatures 80 - 120 °C
Hold Pressure (% of Injection Pressure) 50 - 75 %
Plastic Back Pressure (specific) 50 - 150 bar
Peripheral Screw Speed 0.05 - 0.2 m/s
Shot-to-Cylinder Size 30 - 70 %
Dry Air Drying Temperature 120 °C
Dry Air Drying Time 2 - 3 h
Moisture Content max. (%) ≤ 0.02 %
Vent Depth 0.025 - 0.075 mm

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